Design Thinking and Product Design Part 9: Prototyping Methods

Design Thinking and Product Design Part 9: Prototyping Methods 

Thought Leadership

By Qusai Malahmeh, co-founder of menalab

In our previous article, we explored the importance of prototyping and the distinction between low-fidelity and high-fidelity prototypes. Now, let’s delve deeper into the methods and phases of each type, showing how they are essential in refining ideas and turning concepts into reality. Prototyping isn’t limited to physical products—it’s equally valuable for software and applications, enabling teams to test usability, navigation, and user experiences effectively.

 

Low-Fidelity Prototyping: The Starting Point

Low-fidelity prototyping focuses on simplicity, speed, and affordability. It’s an excellent way to test initial ideas without committing too many resources. This type of prototyping allows you to explore the shape, size, structure, and user flow of your concept in its early stages.

 

Phases of Low-Fidelity Prototyping

1. Hand Sketching

Every low-fidelity prototype starts with a sketch. Hand-drawn sketches are quick, inexpensive, and help define the overall look and feel of the product. There’s no need to be an expert in sketching—all you need is the ability to draw simple shapes like circles, squares, and triangles to communicate your idea effectively. For software or apps, wireframes—basic layouts showing the structure of an interface—serve the same purpose, visually representing where buttons, menus, and features might go.

 

2. Affordable Materials

For physical products, the next step is building prototypes with simple materials like:

  • Cardboard and paper, ideal for structural models.

  • Foam, great for creating rough 3D shapes.

  • Upcycled materials, an eco-friendly option for testing designs.

  • Any other cheap material you can get your hands on such as scraps of textile, wood, etc.

For software, digital wireframing tools like Figma or Sketch allow you to map out screens and interactions quickly, without worrying about design details.

3. Rapid Iteration

Low-fidelity prototypes are easy to modify, making them ideal for fast iteration. Whether it’s adjusting a cardboard model of a chair or tweaking an app’s navigation flow, these early-stage prototypes help refine ideas efficiently.

 

Why Low-Fidelity Prototyping is Necessary

  • Cost-Effective Testing: It minimises financial risk by testing ideas at a low cost.

  • User Feedback: Even simple prototypes can communicate ideas to users, allowing you to gather valuable insights.

  • Quick Refinement: Iterations happen fast, helping you refine your concept before moving to advanced stages.

 

High-Fidelity Prototyping: Bridging the Gap to Reality

High-fidelity prototyping takes your concept closer to the final product. It involves detailed, functional models that use realistic materials and advanced tools to deliver a near-complete experience. For software, this means creating clickable prototypes or mockups that mimic real app interactions.

 

Phases of High-Fidelity Prototyping

1. Digital Models with CAM Software

High-fidelity prototypes begin with precise digital models. For physical products, Computer-Aided Manufacturing (CAM) software like Fusion 360 or SolidWorks is used to create 3D models.

2. Digital Fabrication of Physical Products

  • Laser Cutting, used for cutting and engraving materials like wood, acrylic, or metal with high precision.

  • CNC Machining, a robust method for prototypes requiring durable materials like aluminum or hard plastics.

  • 3D Printing, ideal for creating intricate, detailed parts.

 

Important Note 

Digital fabrication plays a vital role in modern prototyping, particularly in high-fidelity prototyping. It encompasses a variety of advanced tools and methods to transform digital designs into physical objects. 

Digital fabrication tools are incredibly versatile, and while we can’t cover every detail in this article, their impact on prototyping cannot be overstated. They allow for precise, rapid, and scalable manufacturing of prototypes across industries.

 

Why High-Fidelity Prototyping is Necessary

  • Realistic User Testing: High-fidelity prototypes give users a near-final experience, providing detailed feedback on functionality and design.

  • Investor Confidence: A polished prototype showcases your idea to stakeholders, increasing trust and funding opportunities.

  • Manufacturing and Development Preparation: These prototypes help identify potential production or coding challenges, ensuring a smoother transition to manufacturing or app launch.

 

Low-Fidelity vs. High-Fidelity: Choosing the Right Approach

The choice between low-fidelity and high-fidelity prototyping depends on the stage of your project. In the early stages, low-fidelity prototypes are invaluable for rapid testing and iteration. As your idea develops and requires detailed validation, high-fidelity prototypes ensure that all aspects of the design are ready for production or launch.

 

As we conclude our design thinking series, the next article will focus on the final phase: Testing, where prototypes, whether low-fidelity or high-fidelity, are put in front of users to gather valuable feedback.

Stay tuned for the final chapter of our series as we dive into the critical step of testing and its role in the design thinking process!

 

Our Expertise at menalab

At menalab, our strength lies in offering comprehensive prototyping solutions, whether low-fidelity or high-fidelity. We specialise in digital fabrication, leveraging tools like 3D printers, laser cutters, and CNC machines to bring ideas to life. Our focus is on combining creativity, precision, and user-centric design to help innovators and entrepreneurs refine their concepts and create exceptional prototypes.

If you’re looking for expert guidance or access to advanced prototyping tools, menalab is here to support your journey from idea to reality.

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